Method for managing the metal charge (1 1) in a melting furnace (14) comprising at least a step of depositing metal materials to be melted in a storage zone (13), a step of picking up and loading the metal materials from the storage zone (13) onto feed means (12) by means of loading means (1922), and a feed step in which the feed means (12) feed the materials toward the melting furnace (14).
Get PriceOur single chamber front loading melting furnaces incorporate large and wide full width charge door openings with no blind corners which eliminates areas where dross formations might build up. This allows quick and easy tending and cleaning by plant operators. Mechatherm melting furnaces can process a wide variety of scraps.
Get PriceScrap is charged with a charging machine onto the dry hearth ramp for preheating and gasification of organics. Thereafter the scrap heap is pushed into the melt bath by the charging machine or an integrated scrap pusher. The capacity of the charging machine is approximately 13 m³ with a maximum load …
Get PriceMelting Furnace BTG 10/6 with conveyor. Melting furnace BTG 10/6 with conveyor belt. Aluminum Furnace with Conveyor Belt / The BTG 10/6 aluminum casting furnace is designed to melt and hold liquid aluminum and its alloys at a working temperature of 1100 ° C as measured in the melting chamber of the furnace.
Get PriceJun 05, 2018· Tending a melting and holding furnace (dedrossing, furnace cleaning, metal mixing, charging alloys, etc.) requires precision and movement control. Too …
Get PriceApr 13, 2013· The steel stock to be heated in this type of furnace is charged and drawn through front doors by a charging machine. These furnaces vary in size ranging from hearths of less than a square meter with a single access door to those with hearths of around 6 m in depth and around 15 m in length and with 56 numbers of access doors.
Get PriceOct 08, 1985· A charging machine for charging a glass melting tank furnace includes a reciprocatable charging table above which a hopper is provided for the batch, at the rear side of which at least one movable scraper is provided which seals the slot between the rear wall of the batch hopper and the top surface of the loading table.
Get PriceTomorrow Technology Rail Mounted Automatic Furnace Charging Machine . ... The rail mounted Charging Car designed to load front opening Melting Furnaces with Scrap, Ingots and other raw material and is supplied with 4 x 10t capacity loading bins, each with weigh cells and lower/rise stand.
Get PriceOur industrial tempering ovens allows to increase productivity. Besides getting a high yield of productivity, our tempering ovens allow your company to save more than 25 % of the usually consumed used upto 540°C for applications like tempering ovens for springs,stress relieving ovens for cv joints.
Get PriceSealed quench furnace line consists of preheating tempering furnaces, washing machines, stationary table, hydraulic lifts and charge transfer systems. Process includes Austempering, Carbonitriding, Carburising, Case hardening, Ferritic Nitro carburizing, Martempering, Normalizing, Carbon plants are normally coupled with companion equipment like Preheating …
Get PriceMelting; Scrap Charging Machines Scrap Charging Machines ... Capacity: 38 m³ Charging load: 25 tons. Model suitable for quick charging of voluminous scrap. ... 1,5 tons Standard model typically employed in combination with HECTRP three chamber furnace with scrap bin storage magazine. Multipurpose Charging Skimming Machine. Rotary type ...
Get PriceSteel Steel Openhearth steelmaking: Though it has been almost completely replaced by BOF and EAF steelmaking in many highly industrialized countries, the open hearth nevertheless accounts for about onesixth of all steel produced worldwide. The openhearth furnace (OHF) uses the heat of combustion of gaseous or liquid fuels to convert a charge of scrap and liquid blastfurnace iron to ...
Get PriceThe vibratory furnace lid itself hangs from a chain inside the hood. The hood is raised and the charging machine drives upto the charging point and than the vibrating feeder is energised, The furnace is filled and as the contents are melted down the furnace is kept full.
Get PriceTheir removable front and back inspection and access panels make MiniMelt ® Furnaces easier to maintain and cost less to repair than shell furnaces and aluminum frame furnaces. These furnaces have a strong, durable construction for long furnace life. They also operate at frequencies from 3,000 to 10,000 hertz with maximum power utilization.
Get PriceWe design, manufacture, and install Charge Machines to load scrap into furnaces. The use of a Charge Machine allows a faster melt rate to be obtained, allows scrap material to be weighed, is vastly more time efficient and increases safety measures immensely. W e manufacture "Shaker" and "Pusher" type charge
Get PriceBringing together 40 companies with 38 manufacturing facilities located in 19 countries, Inductotherm Group offers advanced technology for the engineering, manufacturing and service of thermal processing equipment used in the melting, heating, heat treating, forging, …
Get PriceMay 24, 2018· This furnace features a gondola system that weighs each load and automatically lifts and dumps the material down the stack for melting. The melt zone consists of a sloped charging stack which helps to minimize impact damage from ingots. The two doors on adjacent sides allow for easy access to the furnace melting chamber for cleaning.
Get PriceThe rotation of the machine by 180/360 deg facilitates picking/keeping the Coils/Foils from the charging station located in front of the furnace. The charging machine can also move side ways on rails to facilitate to load into multiple furnaces.
Get PriceFor double doghouse furnaces, each machine can be set separately and synchronized with combustion reversal, in order to feed more or less batch depending on the combustion side
Get PriceMelting Technology Division offers loaders and scanners with laser scanner protection and other services. ... CHARGING MACHINE. Longitudinal displacement from the scrap loading area to the front side of the furnace; Easy box design to allow fast introduction;
Get PriceVibrating furnace charger is effective solutions to problems such as high labor cost, hazards operators faced in foundries, melting shops etc. Such a kind of automation allows foundry men to work at a safe distance thus preventing injuries arising out of molten metal splash.
Get PriceMODERN FURNACES FOR ALUMINUM SCRAP RECYCLING Photo 8: Front Loading Melter Top Charging (Photo 9) – the top charge furnace features a removable roof that provides full access to the interior of the furnace. Loading is accomplished by overhead crane and charge bucket. The advantage of this design is that it can be filled very quickly.
Get PriceExample of COMPLETLY REBUILT Ipsen TQ11GM Sealed Quench Furnace and ancillary equipment. Charge size 910mm x 1220mm x 610mm high charge weight 1000 kilos. Rebuild included: Complete Rebrick, new muffle, new bearings/motors, all new cylinders complete rewire, new control panel with Super Systems series 9200 and 9015 multi program automatic cycle and carbon control operated via …
Get PriceMelting Technology Division offers loaders and scanners with laser scanner protection and other services. ... CHARGING MACHINE. Longitudinal displacement from the scrap loading area to the front side of the furnace; Easy box design to allow fast introduction;
Get PriceCustom manufacturer of furnaces including copper melting furnaces, crucible furnaces, custom furnaces, dual chamber furnaces for high temperature hardening, metal melting, annealing, stress relieving, preheating, special applications tempering. Typical styles include bench models, dual …
Get PriceRequire space for park/loading position for charge machine 6. Do not need high building ... 22nd International Recycled Aluminium Conference FRONT LOADED FURNACES Charging Machines Melting Furnaces Holding Furnaces Scrap Bay Casting Machines. 22nd International Recycled Aluminium Conference ... Sidewell Furnace Front loaded ‘side ...
Get PriceA great choice for melting at the casting station with separate chambers to melt and hold. It takes up a 1/3rd less space without compromising temperature control. The Turbo Melter is custom designed to meet specific customer requirements and can include provisions to treat metal inline.
Get PriceVibratory Furnace Charger feeders and chargers systems give you precise automated batch control, optional scrap drying and other chargers enhancement capabilities. Equally important, automated systems help improve worker safety. Chargers nosepiece is designed specifically for your furnace to control fumes and direct the charger into the center of your furnace.
Get PriceOver 50 % energy savings can be realized with the pneumatic lid opener vs. an always open furnace (see tables for energy consumption for each model of melting furnace, page 7). Charging Funnel for Ingots. The charging funnel made of stainless steel (304) makes charging the furnace much easier, especially when melting ingots.
Get Price22nd International Recycled Aluminium Conference 1 High melting rates up to 25 from MECHANICAL 1201 at National Kaohsiung University of Applied Sciences
Get PriceOur charge machines can be designed for a single furnace or across multiple inline furnace installations. We can also integrate a rotating top carriage and charge box to allow scrap receiving and charging from multiple positions to maximise shop floor space in restricted layouts.
Get PriceA glossary of furnace terms to help you better understand our furnace services. Home; About Us; ... ready for delivery to the furnace melting end. Batch Charger: A machine that introduces the batch into the furnace melting end. ... The superstructure front sidewall of a furnace melting end port carrying the port crown load.
Get PriceMelting Solutions lead the industry in effective charging and handling equipment. We supply a range of charging machines from 1 – 10m3 hopper capacity rated from 1T – 6T per charge and above. Using powerful vibratory motors, a wide range of scrap can be rapidly charged into the furnace at a …
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